Faster than traditional method manufacture new technology with handy bevel gear

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  • source:PERFSO CNC Machining
Bevel gear application is wide, to industrial equipment from the car nowhere is absent. But up to now, the choice makes in the production means that manufacturer can differ in two kinds only: Or uses solution of costly and complex special type machine tool, or is used agile but manufacturing efficiency establishs milling cutter finitely to machine plan. Voith Turbo, Shanteweikekeleman and Heller developed UP-Gear jointly this one revolutionary technology. This one technology is applied at 5 axes machining center, flexibility, will efficient sex and economy be in harmony at an organic whole, suit particularly medium or small the production of dimensions. This solution uses a milling cutter, become gear cutting the figure between wants a tooth-like part of anything stage by stage below weak qualitative condition. Gear sclerosis undertakes after finishing weak qualitative condition to machine, undertake milling next (grinding of the foreword after reaching) , install gearing again finally in. The below one level that develops the work is hard to exceeding data undertakes milling, among them grinding is main technique. The Kenneth Sundberg of business of global gear milling expresses responsible Shanteweikekeleman, the effect of hard milling is first-rate, discharge grinding operation likely even. The company is aimed at hob but solution of dislocation razor blade is another brand-new concept. But the big modulus gear cutting that technology of razor blade of dislocation hard alloy suits place of industry of mining zephyr cable to use very much (modulus 10, tine is deep 24 millimeter and larger gear wheel) . Up to now, this technology had be notted use at heavy traffic, agricultural the device of more small-sized positive drive in machinery and train (modulus 5 ～ 8) . Shanteweikekeleman and Voith Turbo together, already developed the solution that is used at product line. The biggest challenge is to reach DIN level (Germany standardizes association) asks micron precision. Hob arranged about 60 angrily with helix means, compare with existing technology photograph, can improve manufacturing efficiency 50% . CNC Milling